Performance analysis of a reverse electrodialysis stack for electricity generation in KZN, SA
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Abstract
The Earth is now 1.1 ℃ warmer than in the 19th century, with a 50% surge in atmospheric CO2
levels. Climate scientists stress the importance of limiting global warming to 1.5 ℃ by 2100,
emphasizing the need for immediate action. However, without intervention, projections
suggest a potential temperature rise exceeding 2 ℃ or even reaching 2.4 ℃ by the end of this
century. Failure to address this issue could result in catastrophic consequences, including
severe heatwaves, widespread displacement due to rising sea levels, and irreversible damage
to plant and animal species. The urgency to curb greenhouse gas emissions and mitigate the
impacts of climate change is paramount to safeguarding the future of the planet.
In 2015, leaders of different countries made a crucial global initiative in Paris, France—the
Paris Agreement. This agreement addresses urgent climate challenges, recognizing that failure
to tackle climate change could lead to catastrophic consequences, from severe heatwaves to the
irreversible loss of biodiversity. By committing to curb greenhouse gas emissions, the Paris
Agreement provides a vital framework for safeguarding the planet's future and fostering
international collaboration in the face of climate adversity.
South Africa faces a critical energy challenge marked by frequent load shedding and heavy
reliance on coal-based electricity generation. The energy sector plays a pivotal role in the
nation's socio-economic development, and the persistent power shortages have significant
repercussions on industrial output, livelihoods, and environmental sustainability. This
precarious situation necessitates a shift towards sustainable and renewable energy sources. In
February 2020, South Africa released its Low Emission Development Strategy, with the goal
of achieving a net-zero carbon economy by 2050. This dynamic strategy provides flexibility
for South Africa to adapt its approach, considering emerging innovations and alternative energy
options. One promising avenue is the utilization of Reverse Electrodialysis (RED) technology,
which harnesses the salinity gradient between concentrated solutions usually seawater and less
concentrated solution usually river water to generate electricity. Despite its potential, the
integration of RED technology into South Africa's energy landscape remains underexplored
and underutilized.
This research aims to investigate the parameters that affects power generation in a RED stack
using local waters. The impact of electrode rinse solution on the stack remains a scarcely
explored area. Despite the significant advancements in RED technology, there is a notable gap
in understanding the effect of electrode rinse solutions on RED stack performance. The study was divided into three parts. The first part of the study involved comparing the effects of
different electrode rinse solutions (ERS) on open-circuit voltage (OCV), power density, and
internal resistance. The solutions tested included Potassium Chloride (KCl), Sodium Chloride
(NaCl), Sodium Sulphate (Na2SO4), and a mixture of Potassium Ferricyanide anhydride,
Potassium Ferrocyanide trihydrate, and Sodium Chloride [K3Fe(CN)6, K4Fe(CN)6, and NaCl].
The comparison was based on Open Circuit Voltage (OCV), Voltage Under Load (VUL),
internal resistance, and power density. Variables investigated included the flow rate of the rinse
solution, concentration, and composition. The flow rate of the ERS was varied from 9.15 to
18.3 L/h, and the concentration was varied from 5 to 30 g/L. But for the mixture, four of the
most commonly used molar concentrations in literature were chosen. The experiments were
conducted at room temperature (25 ℃ ± 0.5). The feed comprised of synthesized sodium
chloride solutions flowing at a constant rate of 900 mL/min, with concentrations of 0.4 g/L for
the less concentrated solution and 38 g/L for the more concentrated solution. The results
indicated that the ERS significantly influences the power generation of the stack. The mixture
demonstrated the best performance in terms of OCV, VUL, internal resistance, and power
density. This superior performance can be attributed to the presence of redox species in the
mixture. The highest recorded values for OCV, VUL, and power density were 4.354 V, 0.966
V, and 8.964 W/m2
, respectively, and these were exclusively measured when using the mixture
as an ERS. When comparing the highest power density measurement for the mixture to the
highest power density measurement for KCl solution, a notable difference of 73% was
observed. Additionally, the lowest internal resistance recorded was 14.26 Ω, and it occurred
with the mixture as the ERS.
The second part of the study involved using seawater and various river water samples as feed
solutions, with manipulated variables including the temperature and flow rate of the feed. The
temperature ranged from 25 to 40 ℃, and the flow rate varied between 900 and 1550 mL/min.
The ERS was circulated at a constant flow rate of 153 mL/min. Results indicated that
temperature had a more pronounced effect on power generation compared to flow rate.
Notably, the highest increase in power density was 60.0% from a temperature of 25 to 40 ℃.
On the other hand, the highest increase in power density was 31.3% from a flow rate of 900 to
1550 mL/min. Internal resistance was significantly influenced by temperature, with the lowest
values consistently observed at the highest temperatures and flow rates.
In the final part of the study, a software tool, Design Expert, was employed to identify the
optimum point for the system. uMkomaas river water sample was utilized for this analysis. Data of the runs was feed to the Design Expert software under historical data. Low coded
factors, which is -1, were 900 and 25 for flow rate and temperature, respectively. High coded
factors, which is 1, were 1550 and 40 for flow rate and temperature, respectively. The responses
of the system were OCV and VUL. ANOVA was used to analyze the system’s historical data
and optimize the process. The order of optimization was Quadratic. The adjusted R2
for OCV
and VUL were 0.8048 and 0.6484, respectively. The surface response was analyzed. The
optimum conditions achieved a desirability of 92.7%. Four runs were conducted as
confirmation.
Description
This dissertation is submitted in the fulfilment of the requirements for the degree of Master of Engineering in Chemical Engineering, Durban University of Technology, Durban, South Africa, 2024.
Citation
DOI
https://doi.org/10.51415/10321/6195
